23 October 2026 //
FOR IMMEDIATE RELEASE
MEDIA CONTACT:
Ross Gencheff (608) 695-6770 ross.gencheff@massmanllc.com
ADCO Introduces New High-Performance Carton Former
SANGER, Calif. — Representing a major evolution of ADCO Manufacturing’s top-load forming platform, the new ADCO FLX Top-Load Carton Former increases uptime by combining a compact footprint and high-speed performance with improved operator access, simplified maintenance and more user-friendly changeover protocols.
A key innovation of the FLX is its Guided Verified Changeover system, designed to reduce reliance on operator experience and simplify the changeover process. After the operator selects the appropriate carton recipe, flashing amber lights identify each required changeover point in sequence. Once the correct RFID-tagged change part is installed, the system verifies the component and the light turns green. The operator is then directed to the next changeover point by another flashing amber light.
The system allows changeovers to be completed in minutes without the complexity and expense associated with fully automated changeover systems.
The ADCO FLX Top-Load Carton Former provides easy front access to change parts and maintenance areas. Machines with similar configurations may require operators to use a ladder or platform to access the carton magazine. The new ADCO carton former allows carton blanks to be loaded at waist level.
Each identified change part weighs less than 25 pounds, allowing it to be handled by a single operator. The machine uses components backed by ADCO’s responsive parts and service support team. It retains the compact footprint of ADCO’s previous carton formers, allowing customers to replace older machines in the same production space. An optional ergonomic magazine increases the machine’s length but does not add to its width.
The ADCO FLX Top-Load Carton Former features a direct-drive main forming system utilizing a hollow-bore gearmotor with a solid cross-shaft and crank arms to eliminate belts and chains from the heavy-duty plunging drive.
Its dual-head configuration is rated for speeds up to 120 cartons per minute. The machine can support up to three forming heads, depending on carton size. The new carton former
can form lock-style trays and tri-seal cartons for snacks, bakery products, frozen foods, dairy, household products and many other top-load packaging applications.
The new platform expands ADCO’s machinery portfolio, pairing the company’s long-established mechanical expertise with modern controls and a stronger focus on the daily needs of operators and maintenance teams.
“Customers told us they wanted a machine that was easier to operate and maintain, without giving up the performance and durable mechanical design they expect from ADCO,” said Nathan Shears, lead engineer at ADCO Manufacturing. “The design of the FLX was driven by that feedback.”
About ADCO
ADCO Manufacturing delivers solution-driven systems for a wide range of applications across many markets. They build a broad line of hand-load to high-speed servo driven Cartoners, Sleevers, Tray Formers and Closers, and more.
About Massman Companies
Massman Companies is a dedicated automated packaging company, driven by a mission to provide customers the BEST RUNNING MACHINES IN THE FACTORY. Our brands provide innovative equipment for a wide variety of industries and an even broader array of applications, spanning the beginning to the end of your production line and everything in between. Specializing in delivering best-in-class packaging machinery, Massman Companies offers Unscramblers, Liquid Fillers, Pouch Fillers, Cappers, Lidders, Cartoners, Case Packers, Shrink Wrappers, Shrink Bundlers, Palletizers, and more. Our experienced brands include Massman Automation, EDL, Ideal Pase, DTM Packaging, New England Machinery, and ADCO Manufacturing. Together, we have the unique capability of offering a single agreement for all the machines needed on your production line. We streamline our operations for you, to make working with us simple.